Multiple elevation changes and customized footings and pads created a series of challenging steel reinforcement and forming details. Drops in footing levels, as much as six feet, had created virtual “windows” in the foundation which generated another set of challenges during concrete placement.
The expansive home in the Cotswolds, England, not only exceeds the UK’s Code 6 Sustainable Homes Guide, it surpasses the German ‘Passivhaus’ energy efficiency standards by over 65%! This is quite a feat, especially when you consider that the home is over 21 times bigger than the average UK home, at 1,500 sqm (16,000 sqft). The entire construction process has been documented by the home’s owner & builder, John Croft.
Quad-Lock was chosen for the basement and some of the interior walls based on the energy efficiencies and speed to construct. The 40m x 7m (131ft x 22ft) basement with a 3m (10ft) wall at the front and a 5.5m (18ft) wall at the back with a 20cm (8″) concrete core took John and his brother less than 2 days to build and pour! Quad-Lock was also used for the infinity swimming pool as well as the boat/summer house on the lower lake.
The home has no heating demands, is not connected to mains water or sewerage, uses no fossil fuels, and is lit entirely by ultra low LED lighting. The building is self-sufficient in its energy requirements by utilizing an array of discretely positioned PV panels, which supply more electricity than the house uses. The surplus is fed back into the grid, generating an estimated income of £3,500/year (US$5,600/year).
Designers who work with zero energy homes say “system engineering” is the key to making it happen. The term refers to designing all the components of the unit to work together smoothly. We know and expect this of our cars; the engine, the transmission, the brakes, the chassis are all matched to work as a system. To maximize efficiency, the same concept is applied to a home. The building shell, the windows, the HVAC, the hot water, the electrical are designed and
constructed to optimize performance.
Here’s a look at the components:
Remember the concept of “system engineering.” Often, low-efficiency components can be compensated for in other areas. For instance a house with many doors may require significant improvement in other components, while a well designed, moderately-sized house may find standard doors sufficient.
Reprinted & modified with permission from ICF Builder Magazine: April/May 2008
Employee houses built with concrete for optimal energy performance. Park officials set the lofty goal of making the structures 40 percent more energy efficient than a standard home. They achieved this level of efficiency through the use of Quad-Lock insulating concrete forms (ICFs).
The R-ETRO System offers building owners a simple yet effective way to attach the best performing insulation product to an existing building and then serves as a fastenin
g point for finish materials. Expanded Polystyrene (EPS) is the most effective thermal insulation because of its inert properties: EPS has no nutritional value for plants, animals or micro-organisms. It will not rot and is highly resistant to mildew. EPS will not decompose or decay and its R-Value will not decrease with age. Unlike batt insulation, there is no sagging or settling. EPS offers the lowest cost per unit of R-Value compared to any other insulation material. No additional framing is necessary so thermal bridging is minimal.
When done in conjunction with other scheduled maintenance or rehabilitation, insulation is a cost-effective way to improve the building envelope performance in terms of conductive heat loss or gain and air infiltration or exfiltration. In the case of un-insulated basements, the addition of interior insulation also makes basement space more comfortable and useable.
R-ETRO Ties are fastened to the existing building with screws at 24″ [610mm] centers*. EPS Panels are fit over the tie flanges and anoth er row of R-ETRO Ties are placed in the tops of the panels at 24″ [610mm]. Panels can be easily cut around openings and protrusions from the building. Finish materials can be applied directly to the R-ETRO System or furring strips can be applied to the surface of the panels prior to finishing.
Canada Mortgage and Housing Corporation commissioned a study to update their economic assessment of residential basement insulation options to more accurately reflect the rising costs of basement construction and space-heating energy. They concluded that:
“For all types and sizes of basements assessed in this study, the lowest life-cycle energy cost was associated with basements constructed using insulating concrete forms (ICFs).“ Click here to read the report highlights.
A plumb, straight, square, and level (PSSL) foundation is key to any building project and is particularly important when you’re going to place a modular home on top. Quad-Lock Insulating Concrete Forming (ICFs) system makes PSSL a snap to achieve.
Mike Hanes of Northern Shores Enterprises is a modular home distributor and Quad-Lock Dealer. He began installing Quad-Lock six years ago. He pours a Quad-Lock ICF basement under every modular home he erects. “With modular homes, we needed to find a way of doing basements that was quick, provided quality, and was cost effective. The nature of modular homes mandates that we have perfect corners, the whole idea of building ICF basements is to build a foundation that’s a perfect 90 degrees or as close to it as possible. We can achieve that with Quad-Lock.”
From our business perspective, Quad-Lock makes sense, too. “Quad-Lock doesn’t take a lot of room to inventory and doesn’t require any heavy equipment to load and unload, which are important considerations for us” states Mike Hanes.
“Both the Company and its products do what they say they will do!” What really impressed me about Quad-Lock is the:
“Once we got past the learning curve of building with this product, which literally took three projects, our basements were quicker and straighter than we could achieve with traditional forming techniques”, says Mike. “An average basement of about 1800 square feet, 8’ tall with 10 corners takes a crew of 3 men 1 full day to stack. Add another two hours to pour concrete and we’re done and able to move on to our next project. It’s that quick!” Time saved equals money saved.
“Quad-Lock basements actually sell before the modular home sells… that’s how impressed homebuyers are with Quad-Lock.” It’s not just homebuyers; most all trades who have worked with Mike finishing a Quad-Lock basement have come back to him to purchase their own Quad-Lock basement.
Known as the “ICF guy” in town, Mike continually speaks to anyone who will listen about Quad-Lock and its advantages in constructing a new home. “There’s no big trick to building with Quad-Lock, you just need to take the training and understand basic construction principles.“ He gives example after example of people either choosing or switching to Quad-Lock after they’ve seen a demo. He also tells potential home builders and contractors about the benefits of using Quad-Lock for the entire construction project, not just the foundation. Many had only considered it for their basement but after speaking with him, they’ve had their architects redraw the plans for use with Quad-Lock. “Everyone we have demonstrated Quad-Lock to, has used it. They’re excited about what Quad-Lock will do for them.”
“I enjoy selling Quad-Lock because it sells itself. The key is to know what you’re talking about.” Quad-Lock has become second nature to Mike and his wife and business partner Robin, who display a Quad-Lock corner in their office. Everyone who walks in asks questions that Mike and Robin are ready and able to answer. “How can I convince people to build with Quad-Lock unless I’m talking from experience?” Last year the Hanes’ built a 2400sqft shed and this year they’ve completed their own 5800sqft home, both built to the roof with Quad-Lock.
Another big selling feature for Quad-Lock is energy savings. Oil costs in Michigan are increasing an average of 25%; people are looking for ways to save money to heat their homes. Quad-Lock offers that and so much more. Mike follows-up with clients to see how they enjoy their home. They continually talk about how energy efficient their home is, in particular their basement. He has been monitoring two very similar homes in the same neighborhood — one home has a Quad-Lock basement, the other has a conventional basement. To heat the home with the conventional basement it takes triple the amount of fuel in comparison to the home with the ICF basement.
Mike’s also been keeping close tabs on his energy costs. He wants to show just how much you can save by building with Quad-Lock. Last year, he spent $420 to heat the shed…that’s $35/month for a completely insulated workspace, even in the chilly winter days of Michigan! Mike expects to pay only $68/month throughout the winter to heat his home. He’s already noticed that the fuel tank is only at 50% of what it was last year for his conventionally built home.
Mike uses an analogy to demonstrate the heat loss concept that literally leaves people speechless. “You can grow flowers under the eaves of your home all year long with a non-insulated basement. The heat loss will seep at least two feet from the wall. Because there is no heat loss with Quad-Lock ICF, flowers can’t grow in the wintertime”.
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